YURWIND refrigerated and micro-heat desiccant dryers work seamlessly with Jaguar Air Compressors to form a comprehensive, high-performance compressed air solution. This powerful synergy guarantees efficiency, stability, and reliability throughout the entire air treatment process, delivering a consistent supply of ultra-dry and clean air that meets the stringent demands of high-end manufacturing.
Background
An automotive parts manufacturing plant required multi-level dry air: -40°C ultra-dry air for precision spraying processes, and 3°C pressure dew point for general pneumatic tools and equipment. Their previous system used a single desiccant dryer consuming excessive energy, while a single refrigerated dryer couldn’t meet precision process requirements. To address this, the plant integrated a Jaguar FuXing ES-50 Air Compressor with a YURWIND Combined Drying Solution (Refrigerated + Micro-Heat Desiccant), creating a smart and efficient compressed air treatment system.
Solution
1.Three-Stage Treatment System
Stage 1: Jaguar FuXing ES-50 Air Compressor: Provides stable and efficient air source with VFD control ensuring energy efficiency
Stage 2: YURWIND Refrigerated Dryer: Pre-cools compressed air to +3°C pressure dew point, removing most moisture
Stage 3: YURWIND Micro-Heat Desiccant Dryer: Deep treatment to -40°C pressure dew point for precision processes
2.Intelligent Energy Management
- System automatically detects air demand, running only refrigerated dryer during non-production hours
- Auto-activates desiccant dryer during precision process hours, achieving on-demand drying
- Micro-heat regeneration technology saves over 50% energy compared to traditional desiccant dryers
3.Configuration Advantages
- Refrigerated dryer handles most moisture, significantly reducing load on desiccant dryer
- Desiccant lifespan extended over 3 times, maintenance cycles greatly prolonged
- Overall energy consumption reduced by 65% compared to single desiccant systems
Results & Value
Significant Energy Reduction: Overall energy consumption reduced by 65%, saving约280,000 RMB annually in electricity costs
Reduced Maintenance Costs: Desiccant replacement cycle extended from 6 months to 2 years, annual maintenance costs decreased by 40%
Improved Production Quality: Two dew point levels serve respective purposes, product pass rate increased to 99.8%
Equipment Reliability: Dual-system backup design ensures basic production needs even during single equipment failure
Customer Feedback
“The combination of YURWIND dryers and Jaguar compressors completely resolved our air quality issues. The system is not only reliable but also exceeds expectations in energy savings!”
— Mr. Zhang, Equipment Manager
Why Choose YURWIND to Pair with your Air Compressors?
Precise Selection: We provide dryer models that perfectly match the flow and pressure of various air compressor models for optimal performance.
Seamless Integration: Compact design, standard interfaces, easy installation, forming a beautiful and efficient scene alongside air compressors.
Energy Efficiency: high technology significantly lowers operating costs, offering a high return on investment.
Contact us to find the perfect drying partner for your air compressor!
